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To help component manufacturers in the region, Belgium (November 2, 2011) - As China becomes the world's largest solar module manufacturing center, component manufacturers continue to increase product capacity is to ensure more revenue at the same time. According to JRC PV status report 1, if China can adapt to the customer's continuous reduction in cost requirements, it is expected to become the global leader in the solar module manufacturing industry in 2015. In order to help the component manufacturers in the region, Saint-Gobain Solar introduces SolarBondTM border tapes and SolarBondTM InFrame foam sealing materials – which are very effective solutions for improving the performance of component sealing materials and reducing production costs.
SolarBondTM Border Tape
SolarBondTM border tape has several advantages over traditional silicone seal solutions that help manufacturers increase productivity. Without material overflow and curing time, the tape can be immediately bonded and meet the requirements of durability and elasticity, leading to faster production speed and cost-effectiveness. Test results show that SolarBondTM border tapes are UL-certified and tested at TÃœV Rheinland through adhesive durability, etc. This is a third-party organization that has been tested and generally recognized according to the IEC (International Electrotechnical Commission) industry standard.
SolarBondTM InFrame Foam Sealing Material
For automated production lines, the next generation of available pumping materials can help solar module manufacturers increase productivity. SolarBondTM InFrame Instant Foaming Sealing Material is a smart, innovative and fast-framed solution that combines the advantages of tape and silicone seals and eliminates their inadequacies. This is an instant foaming one-component mixture, which is more suitable for filling gaps in the absence of overflow. This is not achievable with silicone sealing materials. This can help manufacturers reduce costs - including time and money - without the necessary material waste and labor required for cleaning. In addition, SolarBondTM InFrame foams work continuously in a heated state, ensuring accuracy and high bond strength when directly contacting glass, backplanes, and frames. This ensures that the components can be carried immediately after the frame is assembled - a process that takes advantage of the fast curing of the bezel and discards the time required for the silicone to cure - reducing the dead time of the device and increasing productivity.
During assembly of components, the reduction of three of the four corners also promotes cost reduction. The use of SolarBondTM InFrame Foam Sealing Materials in conjunction with Saint-Gobain Solar's single-frame system can help manufacturers reduce material requirements and cost for individual components. This innovative solution enables a single operation to be completed in 45 seconds, helping Chinese manufacturers to produce solar modules with very little effort at a small cost.
“We look forward to the future of China becoming a manufacturing engine for the world's solar modules.†Mr. Geoffrey King, global market manager of renewable energy for Saint-Gobain Solar, said: “The existing mature technologies and the new generation of boxing solutions will help Chinese solar manufacturers. We will reduce costs and upgrade to a new level of production capacity, and more effectively increase the influence on the growth of the entire industry.
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