Application of QR code in tool management system

Tools, as an important auxiliary tool for participating in manufacturing activities, play an important role in the flexibility and productivity of the manufacturing system. At the same time, the tools are expensive and consumable resources, and the number is huge and the information is numerous. Due to the processing needs, a large number of tools frequently flow and exchange in the system. When the system needs to be reorganized, the tool configuration and capacity need to be modified. Therefore, a large amount of tool information is constantly changing, which requires urgent functions. The powerful tool management system dispatches and manages the tools to realize the management and pre-adjustment of the NC tools. The integrated tool management and pre-modulation can realize the tool parameters and tool life management and the uniform deployment of the tools, shortening the production preparation time. Reduce tool inventory and improve tool utilization.

The basic tasks and content of the tool management system

The requirements of the tool management system in the production line are to provide all the information about the tool and its components accurately and in a timely and optimal manner. The basic task is to provide the correct tool to the right machine at the right time with the least amount of resources. The tool management system is divided into the following sections:

â—† Tool management: including combined tool management and component management

Combined tool: basic information maintenance of the combined tool and assembly and disassembly management of the tool assembly. When assembling or disassembling a tool, the amount of component inventory involved is automatically changed.

Component Management: Maintenance of basic information about components and maintenance of corresponding inventory information (location, minimum, maximum, price). Including tool body management, tool handle management, and accessory management. For component limit alarms that exceed the maximum and minimum limits, the user is prompted with which number of tools is insufficient and which is too large to maintain a reasonable tool resource configuration.

â—† Tool storage management:

Tool storage: The new knife that will be purchased back or the tool returned from the line needs to be designated for a reasonable storage for easy access and management. And modify the corresponding total quantity and inventory. Generate the corresponding inbound report.

Tool out of stock: Changes in inventory due to tool preparation or lending, etc., need to be recorded in detail. In order to accurately record the whereabouts of each knife, improve the management system. And modify the corresponding inventory number. Generate the corresponding outbound report.

Tool inventory: Due to the frequent loading and unloading of tools, it is possible that the actual inventory of the tool is inconsistent with the number of books. It is necessary to inventory the tool inventory. The tool inventory status is recorded, and the inventory status can be adjusted in real time after the inventory check is completed. Generate a corresponding count report.

Tool report loss: record the damage reported by the tool, and modify the corresponding total quantity and inventory.

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