How to overcome stone defects to create a perfect stone

Stone is more and more popular among the public because of its natural beauty and not beautiful. However, it is precisely because stone is a natural product that there are many unsatisfactory places. For example, the depth of the stone color, the thickness of the pattern, the size of the dots, and other appearance defects. The more stone used, the easier it is to present the problem of stone defects. Most of the stone, especially marble, is more prominent in this regard. These ubiquitous phenomena are often one of the important reasons for disputes between manufacturers and customers, decorators and decor owners.

In fact, many unsatisfactory places in stone, as long as they are paid more attention to in the process of production, processing and installation, can basically solve the above-mentioned problems, which is unfavorable, even turning waste into treasure, so that the stone can play. Its more beautiful decorative effect adds brilliance to the beautification of the public's living environment. The following experience accumulated in the production and processing of stone materials, contributed to the industry for reference.

First, sampling

In order to avoid the blindness of a large-scale project, the samples should be polished from the same sawing surface, and compared with each other and numbered before cutting. According to the principle of color transition, the three colors of rich, medium and light are distinguished. If there are many types of colors, they are distinguished by the English letters A, B, C, D, E... The sample taken is also stored for a period of time after the end of the project so that it can be used by the customer for feeding.

After the sample is determined, the person in charge of the opening section shall formulate a detailed billing plan according to the technical quality requirements of the production processing sheet and according to the floor plan provided by the customer. The opening plan must pass the workshop owner, the shop quality inspection, and the business follow-up member confirms the signature and takes effect.

Second, row board, color separation, take board, planning

1. A large-scale project uses a large amount of the same kind of stone. In order to ensure the same space, the color of the plate installed on the same plane is basically the same, and the texture is good. Before sawing the large board, it should be taken from each block. Among the cut large plates, the most representative large plates are arranged in the order of color gradation, color separation, and the text is marked with the text, the depth of the color is distinguished by thick, medium and light. When the color of the stone is classified, it is distinguished by A1, A2, A3, ....

2. When the color of the stone to be selected by the processing, the difference in texture is large, and there are other defects on the surface of the stone, the board should be taken according to the floor plan and the size of the stone divided on the decoration elevation map provided by the customer. The dividing line is marked with a pencil on the surface of the stone.

3. After taking the board, draw the board size and number distribution with the diagram.

4. The craftsman or the pick-up personnel shall indicate in the form of text and drawings which part of the processing project the obtained board is used for.

5. According to the plan, the plate cut out should still be plated before the edge grinding and profile processing, and the color separation. It also indicates the direction of the edging to avoid mixing the adjusted color and texture during the edging and profile processing.

Third, dyeing

In recent years, with the development of stone dyeing technology, the dyeing technology of stone has gradually matured. Many stone materials that were previously thought to be incapable of dyeing have broken through the technical exclusion zone and can be dyed, and a variety of dyes have also been produced. The dyed stone can change the problem of local chromatic aberration and make the stone installation effect better.

Before the board is dyed, it is best to take a small sample for testing. The dyed sample is compared with the original color of the board to confirm that the effect is achieved and then put into the dyeing work.

Fourth, dug

Some stones, whether they are special grades or grades, are inherently flawed due to their natural properties. For example, purple color numb, oyster pearls inevitably have black spots. If the customer has to avoid dark spots when processing such stone materials, it may be quite difficult for the manufacturer to smoothly carry out the production, and even cause considerable losses.

It is necessary to carefully repair the stone with color spots and color lines by digging and repairing. The method should be correct, otherwise the repaired stone is difficult to achieve good decorative effect. We used the following method to process stone with stains in a large stone processing process, and passed the acceptance.

Put a drill bit on the drill press that does not hit the diameter of the stain, and drill the group of stains. Then use the round stone with a diameter of 0.5mm to fill the excavation. It is almost difficult to deal with the seam carefully. see.

Five, segmentation

Designers who are smart and have a deep understanding of stone will adopt a method of isolation design in large projects, which will cut off the same kind of stone by another stone to ensure the color of each area is basically the same.

We used the Spanish beige to process the floor of a certain engineering hall. Due to the large color difference of the materials, the color of the hall floor is basically the same. Therefore, after fully analyzing the layout of the floor of this hall, we boldly used the Spanish beige material with a large color difference, and properly utilized several glass walls in the hall to divide the ground into several areas, and will be in the hall. The display above the ground also made the ground further divided. The use of segmentation eliminates chromatic aberration.

Sixth, according to the spatial structure

The stone is well processed and not easy to process. Because of the large space of stone decoration, it is divided into many small spaces by many beams, columns, corners and floors. In the production and processing, the materials can be used according to these small spaces, so that each different space and room materials are different, and the space materials that can be seen adjacently are basically the same.

There are many renovation projects. When a large area of ​​stone is used for decoration, this method is often used when it is impossible to ensure the same color in the same space. First ensure that the color of the entire wall is the same, the color of the beam is the same, and the color of the column is the same. Use a different color in the same space to create a three-dimensional effect.

Usually the actual operation of many projects, generally do not consider the role of space structure on stone decoration, blindly emphasize that stone can not have such defects. For example, the exterior decoration of a 30-story building is above 10m. Even if there is a big defect in the stone, how can the eyes of the person see a stain of about 100mm in diameter on the stone? We have tried this practice in a project in South Korea and both parties have achieved satisfactory cooperation.

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