First, the film is too sticky and has poor opening
analysis:
1. The resin material type is incorrect, not the blown film grade polyethylene resin particles, and the content of the opener or the opener is not low;
2. The temperature of the molten resin is too high and the fluidity is too large;
3. The inflation ratio is too large, resulting in poor opening of the film;
4. The traction speed is too fast.
Solution:
1. Replace the resin raw materials, or add a certain amount of opening agent to the department;
2. Properly reduce the extrusion temperature and the temperature of the resin;
3. Appropriately reduce the inflation ratio;
4. Appropriately reduce the traction speed.
Second, the film transparency is poor
analysis:
1. The extrusion temperature is low, and the resin is poorly plasticized, resulting in poor transparency of the film after blow molding;
2. The inflation ratio is too small;
3, the cooling effect is not good, thus affecting the transparency of the film;
4. The moisture content in the resin raw material is too large;
5, the traction speed is too fast, the film cooling is insufficient.
Solution:
1. Appropriately increase the extrusion temperature so that the resin can be uniformly plasticized;
2. Appropriately increase the inflation ratio;
3. Increase the air volume and improve the cooling effect;
4. Drying the raw materials;
5. Appropriately reduce the traction speed.
Third, the film has a foggy water pattern
analysis:
1. The extrusion temperature is low and the resin is poorly plasticized;
2. The resin is damp and the moisture content is too high.
Solution:
1. Adjust the temperature setting of the extruder and increase the extrusion temperature appropriately;
2. Drying the resin raw material generally requires that the water content of the resin should not exceed 0.3%.
Fourth, the film thickness is uneven
analysis:
1. The uniformity of the die gap directly affects the uniformity of the thickness of the film. If the gap of the die is not uniform, the gap between the parts is larger, and the gap between the parts is smaller, resulting in more or less extrusion. The thickness of the formed film is also inconsistent, some parts are thin, and some parts are thick;
2. The temperature distribution of the die is not uniform, and there are high and low, so that the film after blow molding is thin and uneven;
3. The air supply volume around the cooling air ring is inconsistent, resulting in uneven cooling effect, resulting in uneven thickness of the film;
4. The inflation ratio and the traction ratio are not suitable, so that the bubble thickness is not easy to control;
5, the traction speed is not constant, constantly changing, which of course will affect the thickness of the film.
Solution:
1. Adjust the gap between the die heads to ensure uniformity everywhere;
2. Adjust the temperature of the die head to make the temperature of the die part uniform;
3. Adjust the cooling device to ensure that the air outlet of the air outlet is even;
4. Adjust the inflation ratio and the traction ratio;
5. Check the mechanical transmission to keep the traction speed constant.
Fifth, the thickness of the film is thick
analysis:
1. The air volume of the cooling air ring is too large, and the film cools too fast;
2. The traction speed is too slow.
Solution:
1. Adjust the die gap;
2. Appropriately increase the traction speed.
Sixth, the thickness of the film is thin
analysis:
1. The die gap is too small, the resistance is too large, so the film thickness is thin;
2. The air volume of the cooling air ring is too small, and the film cooling is too slow;
3. The pulling speed is too fast, and the film is stretched excessively, so that the thickness is thinned.
Solution:
1. Adjust the die gap;
2. Appropriately increase the air volume of the wind ring to accelerate the cooling of the film;
3. Appropriately reduce the traction speed.
Seven, the film has poor heat sealability
analysis:
1. The dew point is too low, and the polymer molecules are oriented, so that the performance of the film is close to the oriented film, resulting in a decrease in heat sealing performance;
2. The inflation ratio and the traction ratio are not appropriate (too large), and the film is stretched and oriented, thereby affecting the heat sealing performance of the film.
Solution:
1. Adjust the amount of wind in the wind ring to make the dew point higher, and inflate and pull as much as possible under the melting point of the plastic to reduce the molecular stretching orientation caused by inflation and traction;
2. The inflation ratio and the traction ratio should be appropriately small. If the inflation ratio is too large and the traction speed is too fast, the transverse and longitudinal stretching of the film is excessive, then the performance of the film tends to be biaxially stretched. The heat sealability will be worse.
Eight, the film transverse tensile strength difference
analysis:
1. The pulling speed is too fast, and the difference between the inflation ratio is too large, so that the longitudinal direction is fibrillated, and the lateral strength is deteriorated;
2. The cooling rate of the cooling air ring is too slow.
Solution:
1. Appropriately reduce the traction speed to match the inflation ratio;
2. Increase the air circulation volume to make the inflation film cool rapidly, and avoid being stretched and oriented at a high temperature and high elastic state.
Nine, the film surface is rough, uneven
analysis:
1. The extrusion temperature is too low and the resin is poorly plasticized;
2. The extrusion speed is too fast.
Solution:
1. Adjust the temperature setting of the extrusion and increase the extrusion temperature appropriately to ensure good plasticization of the resin;
2. Properly reduce the extrusion speed.
Ten, the film has odor
analysis:
1. The resin raw material itself has an odor;
2. The extrusion temperature of the molten resin is too high, causing the resin to decompose, thereby generating an odor;
3. The bubble cooling is insufficient, and the hot air in the bubble is not removed.
Solution:
1. Replace the resin raw materials;
2. Adjust the extrusion temperature;
3. Improve the cooling efficiency of the cooling air ring to fully cool the bubble.
Naips LED Emergency Ceiling Light-A power failure light with a modern design that provides high quality lighting with an adjustable cct color switch attached to each fixture. Every round light fixture is pre-installed with the built-in lithium ion emergency batterry pack, damp location rated for reliability, ETL listed for your safety, is 85-265V AC input, has a brushed chrome finish, and backed by a 5 YEAR WARRANTY.
Led Emergency Ceiling Light,Emergency Led Ceiling Light,Emergency Light For Ceiling,Emergency Light Ceiling Type
Foshan Nai An Lighting Electric Co.,ltd , https://www.twinspotlights.com